Analysis of intelligent mechanical functions of GWA-70HM toroidal inductance automatic winding machine
Toroidal inductance fully automatic winding machines have become a shining star in the winding machine industry, which can save a lot of labor costs for toroidal common mode inductors, but what technology is such a machine composed of?
Let's take a closer look today.
1. Automatic common mode inductance crochet winding machine function:
(1)The machine automatically takes the core through the intelligent vibration disk, and the way of taking the core is accurate and effective, and does not damage the core;
(2)the machine uses the intelligent manipulator to achieve the clamping of copper wire, crochet the copper wire to the core above;
(3)intelligent copper wire through the core. The clamping part of the manipulator has a connecting rod that can accurately pass the copper wire on the core through the core;
(4) When the winding process of a ring inductor product is completed, the ring common mode inductor is placed centrally through the guide rail, which is convenient for the staff to collect and organize.
2. Design of control system of fully automatic hook winding machine
The design of the mechanical system is only the mechanism part of the ring inductance automatic winding machine system, and the complete ring inductance automatic winding machine system also includes the electrical control part. In the automatic control system of the ring inductance automatic winding machine designed by us, the main function of electrical control is to realize the motion planning of the whole system, including the motion control of the execution unit, the information processing of the detection sensor and the human-machine interaction of the field personnel. It is mainly divided into the following units to complete:
(1) PLC control unit
(2)Man-machine interface unit
(3)Sensing and detection unit
(4)Execution unit
(5)alarm device unit
3. Fully Automatic Winding And Taping Crochet Machine system process explanation
The PLC sequence control of the machine is in accordance with the pre-specified order of the ring inductance production process, under the action of each input signal, according to the order of internal communication state and time, in the entire production process, the various actuators are automatically operated in an orderly manner, which is easy to debug.
