Describe the maintenance method of the winding machine
The fault classification of the winding machine is nothing more than: electrical, mechanical, transmission, pneumatic (if any), among which the electrical part is divided into strong and weak current, and the manufacturer of the winding machine is generally in its numerical control system. In the design, use and maintenance, it is considered to give an alarm to the vulnerable and fault-prone parts. After the alarm circuit works, on the one hand, the alarm information such as sound and light will be given on the display screen or operation panel, and on the other hand, the protective command will be issued. Power down or stop the system to ensure safety and prevent the expansion of faults.
1. Make good use of the adjustable parts
Adjustment of adjustable parts such as winding tension, screen voltage, and the starting position of the cable rack is an easy but effective method in maintenance. Correct some innocuous faults by adjusting the adjustable parts. For example, in an enterprise repairing a winding machine that has been used for many years, the system display screen is dark, and it is normal after adjusting the power supply voltage of the screen.
2. Spare parts replacement method
In the maintenance of the winding machine of the Toroidal Transformer Winding Machine manufacturer, the suspected faulty components are replaced with intact spare parts. After the maintenance personnel have basically judged the cause of the fault, this method can be used to quickly diagnose the fault range and make the winding machine quickly put into operation. Normal operation, and then returning the bad part for repair is a common troubleshooting method.
3. The Environmental Quality Improvement Act
For some very strange faults, if the reason cannot be found by the method of elimination and replacement, it is often necessary to start from the surrounding environment. The environment is generally divided into two types, power supply and space. The power supply can be improved by using a regulated isolated power supply to improve the fluctuation from the power supply. For some high-frequency interference from the power supply, the capacitive filtering method can be used. These preventive measures can be used to reduce the failure caused by the power supply. Increase and check whether the grounding is good It is also necessary. There are many reasons for space interference, dust, gas, etc., foundation floating, vibration, etc., space radiation interference, etc., to name a few. Experienced maintenance technicians and professional equipment from Automatic Toroidal Transformer Winding Machine manufacturers are needed to detect and maintain .
4. The whole Automatic Toroidal Transformer Winding Machine reset method
Under normal circumstances, the Automatic Toroidal Transformer Winding Machine of the automatic winding machine manufacturer has a complete machine error caused by an instantaneous fault. The fault can be cleared by hardware reset or switching the system power supply in turn. If the undervoltage of the rectifier switching power supply causes confusion, the system must be initialized and cleared. Before clearing, attention should be paid to making a backup record of the current data. If the fault cannot be eliminated after reset and initialization, perform hardware replacement diagnosis.
5. Prepare test run program
Compiling a reasonable program and running it successfully is the basis for determining whether the whole system is in good condition or not. Some winding parameters are set incorrectly, which may cause the system to malfunction or some function to be invalid. You can use the preparation of the test run program to check and correct the errors of the user program to ensure its normal operation.
