Regardless of whether it is a fully automatic winding machine or an ordinary winding machine, if the quality of the wire is different, the setting of the winding machine will be different, otherwise, the winding effect will be different.
If you want to wind a high-quality coil, you need to pay attention to some details:
First, the accuracy of the winding machine equipment itself, it is recommended that you buy winding machine equipment with brand credibility, such as Longxin, Esmark, and companies with many years of experience in winding machines.
Belt type ring winding machine
For example: This belt-type toroidal winding machine adopts CNC digital brushless control system, which is easy to operate, low maintenance and low failure. Using brushless drive mode, low noise, the cable is equipped with a constant current chopper drive mode, which is fast and precise, and the accessories adopt brand products, which have excellent performance and long service life, which are suitable for various working environments. It can store 1000 steps sequence, can set the number of turns, outer diameter, inner diameter, height, angle, wire diameter, direction, speed and other parameters, with accurate counting, power failure memory, overload and overcurrent protection, strong anti-interference and other functions. The effect is very good when applied to special products such as open-close transformers, miniature (current, voltage) transformers, zero-sequence transformers, three-phase current transformers, and various types of toroidal inductors. You can consult the manufacturer for more information about the product.
Secondly, for the debugging and parameter setting of the winding machine, the manufacturer usually provides professional technical support, and the operator only needs to follow the instructions to do it.
Thirdly, there is a problem of restraint of tension.
Fourth, the characteristics of the enameled wire itself. The enameled wire's own problem is the most easily overlooked problem.
Let me focus on the influence of the characteristics of the enameled wire itself on the winding effect:
1. The wire diameter error of the enameled wire will have an inevitable impact on the winding and lead to uneven wiring.
2. The softness of the enameled wire will have a certain influence during the winding process. The cable does not fit well and the winding profile is not acceptable. The enameled wire has an annealing process in the production process, which is directly related to the softness of the enameled wire. Often in an environment where the enameled wire is too hard, the above-mentioned environment will occur. So we try to buy softer wires when we purchase enameled wires. Why sometimes the effect is better when we wind the aluminum wire. Is the effect of winding copper wire not as good as aluminum wire? In fact, it is because the copper wire is harder than the aluminum wire.
