Automatic winding machine manufacturers talk about how to deal with the occurrence of defective winding products
In the operation of the automatic winding machine for winding vendors would processing, often happen bad coiling, coil molding defects, such as problems, these bad product produce increased production unit labor costs and material inputs such as copper, a number of production units are focus on the defective product to reduce the winding, from the perspective of the production process and equipment debugging link, Let's first talk about the causes of bad coils.
In the process of winding, skeleton and wire diameter, skeleton and fixture are matched, including the matching of dimensions and winding parameters. In some specific skeleton, mechanical design and processing in the process of often encounter size can not be measured or can not be measured accurately, these situations will lead to automatic winding machine manufacturer's winding machine in the process of winding fixture runout and row moving error, these errors are the cause of bad coil.
The working environment of the factory will affect the working efficiency and production quality of the workers. Many customers in the first cooperation, the requirements of factory inspection, is to see whether the enterprise attaches importance to 5S field management, to see whether the production environment of the enterprise meets the requirements of product production. If the enterprise production work environment is messy, then what do you take to improve the work efficiency and quality. People must pay attention to will be welcomed by others, enterprises are the same. Clean working environment, will give people a sense of comfort, natural work efficiency will improve, production quality will improve.
When product quality is abnormal, corresponding statistical techniques should be adopted to analyze it. The traditional quality control method is to inspect the products, let the good products flow to the next process, and repair or scrap the defective products. This method can only get the current phenomenon of poor quality of the inspected products, but it has no great significance for the quality improvement of the products.
Wire harness product quality, in the design of wire harness must be considered. Immature design or hidden defect of wire harness product is one of the important reasons leading to defective products. Once it is put into production or delivered to customers, the consequences can be imagined. Therefore, product design should consider the feasibility of production technology, and mass production can only be carried out through multi-party practical demonstration.
