About the introduction of automatic winding machine and semi-automatic winding machine
Automatic winding machine:
A model that emerged from Japan as a pioneer in response to rising labor and high product quality requirements. It can be combined into a high degree of automation equipment through motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc. Usually it can automatically arrange the thread, wind the head, break the clamp thread, twist the thread, and load and unload the material automatically. The operator only needs to ensure that the raw materials are sufficient. When there is no workpiece or copper wire, it can be replaced in time to ensure continuous production. Usually, the number of axes is relatively high to achieve high-efficiency production. A machine with a sufficiently high degree of automation can meet the requirement of one employee to take care of multiple devices at the same time.
Advantages: Operators do not need to be trained directly to work, high production efficiency, uniform product quality, and can work for a long time without interruption.
Disadvantages: The price is higher than that of semi-automatic equipment, and it takes a long time to run to recover costs and generate benefits. Special technicians are required to ensure the operation of the equipment. The maintenance of faults is cumbersome and it is difficult to replace product types.
Suitable for mass production of a single mature product.
Semi-automatic:
It is the most widely used winding machine in China, which can only realize automatic winding, and all remaining operations need to be completed by the operator. Usually the number of shafts is small to match the operating time of the operator, and it is convenient to change different molds to produce different products.
Advantages: The price is cheap, some processes that cannot be completed by machinery can be completed manually, and the deviation of the equipment can be adjusted and compensated by the operator, and it is convenient to replace the product.
Disadvantages: There are more labors to be equipped, and employees need certain training, which is limited by the operating proficiency of the operators.
It is suitable for low-cost production, new product production, and various types of small batch production.
According to the winding method, it can be divided into: flat winding machine, ring winding machine, flying fork winding machine, rectangular closed winding machine.
