What are the common problems of coil winding machines?
The coil winding machine can wind various specifications of coils, the common ones are bobbin coils and toroidal coils. When winding different coils, it is necessary to set the parameters correctly, adjust the winding tension and threading form, in order to wind better crafts and more beautiful coil products. At the same time, the coil winding machine may encounter various problems during operation. The most common phenomena mainly include the following situations.
coil winding machine
1. The coil wire does not loop neatly. When this situation occurs, it is necessary to analyze whether the problem occurred during normal processing or after the product was replaced and debugged. If it is the former condition, most of the conditions are caused by hardware problems, if it is the latter condition, it is usually a setup problem. The hardware problem may be caused by the loosening of the fixtures, the loosening of the fastening screws of the wiring mechanism, and the lack of lubrication environment of the wiring mechanism, which causes the stepper motor to run under load and lead to wiring failure.
2. The orientation of the spindle stop is not accurate enough, which is also a common situation in active winding machines. This situation is mainly caused by braking problems. Like the brake pads are loose, or the black brake pads are worn out. In addition, it has a lot to do with the setting of the braking time. If the set time is lacking, the spindle positioning will be incorrect. To solve this problem, you need to replace the brake pads or adjust the braking time from the beginning.
3. Inaccurate coils, or errors in the number of winding machines, are mainly due to sensor or controller problems, which cause the winding machine to fail to work properly. It is necessary for the winding machine manufacturer to repair it.
4. The coil winding machine makes an abnormal sound during operation. The difference in sound is used to judge whether the winding machine has abnormal problems. Of course, this requires professional judgment.
During the operation of the coil winding machine, the limbs cannot approach the rotating parts after the winding machine is started. If adjustments are required, it is necessary to suspend the operation of the equipment first. After the adjustment is complete, make sure you are safe and start from the beginning. If the winding machine makes abnormal noises, immediately stop the operation and seek professional repairs.
