The ring winding machine is used to produce special equipment such as a winder, current transformer, and magnetic ring inductor. The circular winder consists of three parts: head, fixture, and frame, which is different from a parallel winding machine
Similarly, when the storage ring of different specifications is replaced, the same head can be suitable for products with different wire diameters, inner diameters, and quantities. At the same time, the fixture also has a corresponding clamping range.
When making toroidal transformers, it is generally used on the mechanical equipment of the toroidal winding machine of the ring transformer. What is a transformer toroidal winding machine?
In fact, it is mainly composed of heads, fixtures, and racks. As the name suggests, the ring winding machine is a machine tool that wraps linear objects such as copper wires, copper buns aluminum wire, and aluminum bags into specific workpieces. The circular transformer's circular winding machine has become more and more widely used due to its advantages of small wear on sliders or rings. If the input and output terminal connection direction of the ring transformer is opposite, in some cases, the consequences may be very serious. For example, when the transformer from 220V to 24V experiences a 20-fold reverse voltage of 4400V output voltage, the insulation performance of the output end (original input end) winding often does not meet the requirements, resulting in immediate fever and smoke, causing the transformer to directly damage. In severe cases, safety accidents are triggered. Therefore, it is very important to correctly distinguish the input and output end of the ring transformer.
Under normal circumstances, the coil winding machine has the following easy-loss components to be replaced frequently: around the coil, also known as the steel ring (also known as a shuttle or magazine), which is one of the most important parts on the head of the machine. Line and winding work; its quality directly affects the service life, indirect cost, and quality of the winding product. The support wheel, also known as the guide wheel, has a different number of support wheels on different heads, and its material is directly related to the service life. The service life of the fixed roller is related to the diameter, size, and material of the wiring product. Performing parts such as belts and edge sliding blocks. Generally speaking, the ring wound machine not only produces products that are completely different from ordinary ring-shaped winding machines but also greatly increases the cost of consumption in the entire life cycle. Once a horizontal circular winding machine is purchased, it usually only generates different production costs. After the circular winding machine is purchased, according to the line diameter and different sizes of the production product, the storage coil and the return roller in the wire need to be replaced. Because the copper wire is always extended outward from one side of the storage line (belt type and side slippery), the storage coil is uneven, and the storage coil will generate wear rings and lazy wheels. Therefore, after a period of time, in order to continue production, the storage ring and support roller need to be replaced.
Of course, the added value of the circular coil is much higher than the flat coil, and the flat coil can bear this cost. The working principle of the ring-shaped transformer ring winding machine is very simple: the magnetic ring and the wire are sent to the robotic arm through the ring, and the robotic arm wraps the required lacquer wiring to a sufficient length at one time. The magnetic ring was then used to be sandwiched between the ring-shaped wires twice and was caught on another temporary fixed robotic arm. Then, in the second cycle, the wire passes through the ring for the third time, this is a reciprocating cycle.
