How does the intestinal-wrapped taping machine operate? What factors affect its operating speed?
With the rapid development of the economy, the demand for small transformers is increasing, the demand for the transformer taping mahcine is also increasing, and the requirements are becoming more and more stringent.
The operation steps are more complicated, but as long as it is a wrapped winding machine, the basic general steps are similar. let's see!
1. Check it before booting, power it on, check the package, bring the tape before booting, ensure that there are no major problems, and do 5S.
2. Open the heat machine. After the power is on, the heat machine is needed to run. Then, the winding machine enters the normal ventilation and ventilation state, and then the next step is to run normally before the next step.
3. Set the parameters, find the corresponding material specification model according to the recent processing requirements, and set the corresponding parameters in the winding machine.
4. Debug. The parameters are set, and it does not mean that it can be produced directly. Debug must be performed to ensure that the parameters and parts of the bag are coordinated and that the quality of the product produced meets the standard.
5. Small batch production. If it is a transformer model that has not been produced before, a small batch of trial production is made to ensure that there will be no major problems.
6. Official production. If there are no small batches, they will be put into production in large quantities. At the beginning, engineering and technical personnel must go to the job to ensure that they run well before they can be handed over to the operator!
The working process of the taping machine is to separate the winding head with a cylinder. The system pushes the workpiece into the card, protects the header to protect the rotor, and keeps the workpiece in the initial position. Then clamp the workpiece, and the thread clamp the system to clamp the thread. The flying fork is held by CNC, and the thread-cutting system is cut. The flying fork is driven by a servo motor and used for wounding, division, and entanglement. The maintenance line system actively completes the hanging line. Then, after the next groove, the maintenance line, clamping system, and cutting system actively complete the wire.
In the process of work, it is not difficult to find the three main factors that affect the working speed of the taping.
1. Wire diameter is an important factor that determines the speed of the winding. Generally speaking, the wound speed of the thin line is faster than the thick line.
2. The shape of the skeleton also directly affects the speed of closing lines. Or the wound speed of the circular coil can be slightly faster. Or the larger the volume of the square coil, the slower the selected wound speed.
3. When covering the empty core coil or sticky coil, you can choose the speed according to the process of the coil itself, and slowly increase the wound speed from the low speed to improve the wound efficiency.
As we all know, the advantages of the intestinal bag belt machine are that the winding efficiency is high, and the automated wiring can complete the winding process of batch product coils. We are manufacturers of intestinal packets. If you want to know more about this, you can contact us.
