When there is a problem with the automatic winding machine, how to deal with it?
When there is a problem with the automatic winding machine, how to deal with it? The automatic winding machine is all completed automatically by the machine without manual intervention. Usually automatic winding machines are used in the small magnetic ring inductor industry.
1. Equipment problem:
A. The operation of the machine is unstable, there is vibration and shaking
B. The winding shaft is not concentric with the main shaft of the machine, and it shakes when rotating
C. The outlet mouth is too large, and the wire can swing freely in a large range
D. The size of the spool does not match the hole in the plastic shell, the gap is too large, and the plastic shell shakes when rotating
2. Setting and debugging problems:
A. Winding point: according to the position of the plastic shell sleeve on the spool, and then fine-tune it according to the trial winding effect during the actual adjustment;
B. Width: Determined according to the width of the rubber shell winding slot, and then fine-tuned according to the trial winding effect in the actual adjustment;
C. Wire diameter: the total width of a segment is divided by the total number of turns to be wound in this segment to obtain a rough wire diameter. In the actual adjustment, it should be fine-tuned according to the effect of trial winding. If there are different requirements for sparse winding/close winding, the requirements are divided The segment is completed; copper wire winding/clustering is usually due to unreasonable wire diameter or width setting; the size of the head is usually the starting point or the width is not suitable
3. Application problems: the plastic shell is not inserted in place or there is movement in the winding.
Therefore, the correct use of the winding machine can not only improve the work efficiency but also prevent the occurrence of abnormal conditions.
