Winding skills of transformer winding machine.
The winding skills of the transformer winding machine must first be based on the type and characteristics of the wire to be wound, the number of turns and the appearance material, and the winding speed must be self-adhesive wire, enameled cotton wire, etc., and the set wire diameter should be increased a lot. , because the outer skin is not too smooth and has no inertial characteristics. The winding speed of the thin wire should not be too slow, but it must be started with a slow climb to avoid breaking the wire. Thick lines should not be too fast (overspeed), but you must pay attention to whether the low-speed torque is sufficient. When using aluminum wire, please note that the tension should be adjusted to be much smaller than that of copper wire of the same thickness, so as to avoid the wire diameter being thinned and the outer insulating paint bursting, which will affect the quality of the product. When using the aluminum wire, the set wire diameter should be appropriately increased due to the reduction of the tension. Combined with your own tension needs, you can walk less.
The shape of the object to be wound by the transformer winding machine has a considerable relationship with the height of the cable arrangement and the distance of the cable outlet. The speed of the square object to be wound should not be too fast, and there will be unevenness in the middle, which will affect the neatness of the cable. The height of the object to be wound and the cable arrangement should be appropriate. If the wire is too low, it will easily fall into the lower layer, and if it is too high, there will be jumpers. The distance between the cable outlet and the object to be wound should not be too far, which will affect the accuracy of the cable coupling. The tightness of the cable outlet is also related to the beauty of the winding and cable arrangement. Winding machine setting precautions Calibrating the width of the object to be wound and the starting point are the first priority and the most important. When the start winding point is correct, start winding, stop at both ends to test whether the set width is correct.
When starting the winding, no matter whether it is complete or not, the starting point is too forward or too backward (there is no vertical phenomenon between the outlet and the object to be wound). The cable is too sparse or too dense (the wire diameter is not set correctly). Both ends turn too fast or too slow (incorrect width setting: too fast = not enough width, too slow = too wide). Whether the cable is getting faster or slower with the coupling (and then fine-tune the size of the wire diameter: faster = smaller, slower = larger). Pay attention to the coupling of the cables after winding several layers. The wound object is deformed by winding multiple layers. The wire diameter indicated by the enameled wire is the actual wire diameter, so the thickness of the enameled coating must be added when setting the wire diameter to be correct. After the winding is completed, whether the cable arrangement is reset (displaced) or not also affects. To sparsely wind the cable, it is best to move the starting point forward and reduce the width a little. Tabbed winding can generally be overcome in the setting method.
