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The wire winding method of the audio winding machine

Sep 25, 2023

When the voice coil winding machine generally uses two types of wire, which are the free wire and forced wire we often say.

speaker winding machine coil

Freedom wire:

The tension of the free wires and the swinging of the swing wheel or the hammer of the row to the wire. The distance between the guide wheel and the skeleton is far away. As long as the adjustment is proper, each turning line can be tightly wrapped, which can completely make the coil around To achieve "mirror effects", but it is difficult to adjust, it is mainly mechanical debugging.

 

Forced wire:

The compulsory exhaust wire uses the winding of the winding spindle and the wire spindle synchronization driving technology to make each circle around and the line mechanism enters a certain distance. Generally, the distance between the wire diameter is stepped. Coils below 0.1mm are very difficult, and there are often random winding phenomena. The new plan adopts two methods to combine the two methods, take advantage of the length and shortcomings, mainly forced wires, supplemented by free wires, and the distance between gemstones and coil skeletons is wide. The control system is based on this distance and set winding parameters. Calculate the actual wire parameters, and then modify them according to the actual debugging data. Because the control system has the power loss protection function, the coil of each specification can actually be determined quickly and save the ideal winding parameter.

coil winding machine

Recently, when many users are buying a winding machine, they do not fully understand the settings and use of the parameters, which has caused a lot of waste of human and material resources. Grewin Company has more than 20 years of experience in the automation industry of winding machines.

 

The following points.

 

First of all, we must understand the characteristics of the wires used in the coil.

1. Self-stick wires, lacquer cotton wires, etc. The set diameter is a bit larger than other wires because their skin is usually not too smooth and there is no inertia.

2. The fine wire wound speed cannot be too slow, but it must be started from slowly to avoid suddenly increasing the speed and causing the wire to break.

 

Secondly, the shape of the coils is quite related to the height of the row frame and the distance between the wires.

1. The speed of the square coil should not be too fast, otherwise there will be unevenness in the middle, which will affect the neatness and beauty of the wires.

2. The height of the coils and rowers should be appropriate. Too high or too low is not conducive to the wires.

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