How does a toroidal transformer winding machine work?
The ring winding machine consists of three parts: the head, the fixture and the base, which is different from the plane winding machine. The same machine head can only be used for products with different wire diameters and different inner diameters after replacing the wire storage rings of different specifications. At the same time, the clamp also has a corresponding clamping range.
The working principle of the toroidal transformer winding machine: fix the magnetic ring, pass the wire through the magnetic ring to the manipulator, the manipulator pulls out the length to be wound at one time, then walks to the beginning of the magnetic ring, and crosses the wire through the magnetic ring for the second time. Temporarily fix another clamp, and the robotic arm returns to the starting position to clamp the wire for the second cycle. The wire passes through the magnetic ring for the third time, and the reciprocating cycle completes a magnetic ring.
In short, not only the products produced by the ring winding machine are different from those produced by the flat winding machine, but the consumption cost of the whole life cycle is also greatly increased. After purchasing a parallel winding machine, you only need to pay for fixture mold of different sizes, while after purchasing a winding machine, you need to replace different wire storage rings and support wheels according to the wire diameter and size of the produced product. Sliding out from one side of the wire storage ring (belt type/side sliding type), the wire storage ring bears uneven force, and the wire storage ring and support wheel need to be replaced after a period of time. The added value of the toroidal coil is relatively high.
