The advantages of automatic winding machine over manual work.
With the development of the industry, the application of motors is becoming more and more common. Some industries that have not applied motors are also using motors, such as the toothbrush industry, which used to be manual, but now use the motor to rotate and vibrate to clean the teeth. Among them, the use of brushless DC motors is becoming more and more common. When it comes to brushless motors, the winding is very important. If the winding is not good, the finished motor will have many problems.
At present, many companies use automatic winding machines to wind brushless motors. Of course, there are also manual winding stops. So what is the difference between the two?
1. Manual winding is used, which is a relatively common consumption method in the past. If the order volume is large, it will require a lot of labor, so there is no way to ensure the same speed or winding quality of each person. There is a certain chance that the line will be damaged, and if the number of laps is too large or the number of laps is not uniform, it is easy to make mistakes. Many products are not reworked after inspection, which will waste a lot of time. Of course, for some small quantities of non-standard products, it is better to use manual winding, and it is more convenient to transfer products of various types.
2. The automatic winding machine is used for winding, which is suitable for products with large orders and a single model, so that the equipment can be continuously consumed, and there is no need to re-debug when transferring model. It takes a certain amount of time to transfer model. It's not very cost-effective. There is definitely no way to compare the efficiency of automatic equipment with manual labor. Moreover, the machine automatically winds the wire, which can be set in the program. The winding is relatively uniform, and the number of turns will not be wrong. Fine, consistent, and will not be biased.
As can be seen from the above, the two winding methods have their own advantages and different scopes of application. The automatic winding machine is the trend of future production. In the future, from winding to the entire consumption line, automatic winding is adopted. , This is incomparable by manual work, but manual winding is still required and will not be eliminated. For the initial proofing, the manual method still has an absolute advantage. For motors with large product model spans, they can also be wound. I believe in In the future, there will be more about brushless motor automation equipment.
