Full Automatic 2-station Stator Internal Winding Machine

NAME:GW-IN200-2 Full automatic double station internal stator winding machine

GREWIN manufacturing production of this slot stator needle motor winding machine, used for winding all kinds of BLDC brushless motor stator, internal stator winding machine. Brushless motor stator winding machine combined with advanced needle winding technology (needle winding technology) , known for its production speed and stability. This machine is a high-speed stator winding machine, suitable for BLDC brushless motor stator winding. Manual loading and unloading, automatic clamping die, automatic wire winding, automatic wire cutting, automatic wire clamping; wire winding process can be set through the screen to achieve multiple taps, slot number, number of turns can be set through the human-machine interface. The device has remote diagnosis function. brushless motor control principle motor drive control is to control the motor rotation or stop, as well as the speed of rotation. The motor drive control part is also called the governor, or electronic speed controller (ESC) . Electrical adjustment corresponding to the use of different motor, sub-brushless adjustment and brush adjustment. Brush Motor work can do not need electricity, direct power to the motor can work, but this can not control the speed of the motor. Brushless motor work must have electric adjustment, otherwise it can not be turned. The DC current must be converted to three-phase electric power by a brushless motor to turn it.

Brushless tuning, input is DC, through a filter capacitor to stabilize the voltage. Then it is divided into two ways. One way is the use of the BEC, which is used to power the receiver and the SCM itself. The power line output to the receiver is the red line and the black line on the signal line. The other way is the use of the MOS transistor, when the power is switched on, the single-chip microcomputer starts to drive the MOS tube to vibrate, making the motor produce the sound of dripping. After starting up standby, some electric adjustment has the throttle calibration function, before entering the standby will monitor the throttle position is in the high or the low or the middle, the high then enters the electric adjustment stroke calibration, the middle then starts to send out the alarm signal, the electrical machinery will drip the sound, if it’s low, it’ll go back to normal. When everything is ready, the single-chip computer in the electric modulation will drive the speed and turn of the motor according to the signal on the PWM signal line, which decides the output voltage and frequency, the driving direction and the angle. This is the principle of brushless adjustment. During the operation of the motor, there are 3 groups of MOS transistors, each group has 2 Poles, one controls the positive pole output, the other controls the negative pole output. When the positive pole output, the negative pole does not output, when the negative pole output, the positive pole does not output, this creates an alternating current, and again, all three groups work this way, at a frequency of 8,000 hz. Speaking of which, the brushless tuning is also equivalent to a factory motor used on the frequency converter or governor.

FEATURES&ADVANTAGES:

1. According to the starting and running mode, it can be divided into capacitor starting single-phase asynchronous motor, capacitor running single-phase asynchronous motor, capacitor starting single-phase asynchronous motor and split-phase single-phase asynchronous motor.

2. Can Be divided by purpose: drive motor and Control Motor.

3. 1) drive motors can be divided into motors for electric tools (including drilling, polishing, polishing, grooving, cutting, reaming, etc.) , motors for household appliances (including washing machines, electric fans, refrigerators, air conditioners, tape recorders, video recorders, DVD players, vacuum cleaners, cameras, hair dryers, electric shavers, etc.) and motors for other general purpose small mechanical equipment (including various small machine tools, small machines, medical instruments, electronic instruments, etc.) .

   2) control motors are divided into stepper motor and servo motors.

   3)According to the rotor structure can be divided: Cage Induction Motor (old standard called Squirrel cage induction motor) and wound rotor induction motor (old standard called wound asynchronous motor) .

   4)According to the operating speed can be divided into: high-speed Motor, low-speed motor, constant speed motor, speed motor. Low-speed motor is divided into gear reduction motor, electromagnetic reduction motor, torque motor and claw pole synchronous motor, etc. .

   5)According to the type of working power: can be divided into DC motor and AC motor.

   5.1 DC motor can be classified by structure and principle: DC motor and DC motor. There are DC motor available: permanent magnetic DC motor and electromagnetic DC motor. Electromagnetic DC motor: DC Motor, DC motor, DC motor and DC motor. Permanent Magnet DC motor: rare earth permanent magnet DC motor, ferrite permanent magnet DC motor, and aluminum nickel cobalt permanent magnet DC motor.

   5.2 the AC motor can be divided into single-phase motor and three-phase motor.

4. According to the structure and principle can be divided into: can be divided into DC motor, asynchronous motor, synchronous motor.

   1) synchronous motor can be divided into brushless electric motor, reluctance synchronous motor and hysteresis synchronous motor.

   2) asynchronous motor can be divided into induction motor and AC commutator motor. Induction Motor can be divided into: three-phase induction motor, single-phase induction motor and cover-pole induction motor. AC commutator motors can be divided into: Universal Motor, AC/DC motor and repulsion motor.

5. According to the starting and running mode, it can be divided into capacitor starting single-phase asynchronous motor, capacitor running single-phase asynchronous motor, capacitor starting single-phase asynchronous motor and split-phase single-phase asynchronous motor.
   

The use and characteristics of the inner stator winding machine, because the brushless motor can be compared in its larger rotating force (Torque) under continuous rotation. In contrast, a brush motor can only provide relatively high torque at certain points of rotation. While a brush motor can provide the same torque as a brushless motor, a brush motor requires greater magnetism, which means that a smaller brushless motor can provide considerable power. The efficiency of the general brushless DC motor can reach more than 96% , while the efficiency of the traditional DC motor is generally around 75% ; high efficiency leads to high energy conversion, and the conversion of electrical energy into mechanical energy of the motor is high, the direct performance is energy saving, compared to the traditional motor energy saving 20%-60% , if it is a long-term operation of the motor, the use of brushless DC motor one year can save a motor's electricity cost, long-term use cost-effective higher, although the purchase price of DC brushless motor is higher than traditional motor at the beginning, the energy saving effect is very obvious. Brushless motor another big advantage is long life: General Brush Traditional Motor, due to the wear and tear of carbon brush, to be replaced every once in a while, frequent maintenance, and DC brushless motor, the general life of more than 20,000 hours, under normal operating conditions, the use of more than 5 years, the basic will not be damaged, so the DC brushless motor life is 5 times the traditional motor.

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SPECIFICATION