Toroidal Transformer Winding And Taping Machine

 

Core outer diameter range	450-1300mm	Minimum completed inner diameter	300mm
Maximum Finished Height	330mm	Appropriate wire diameter	1.0-4.0mm
Magazine diameter(Wire)	600mm	Magazine Specifications(Wire)	50*45mm
Head advance and retreat travel	600mm	Winding head height adjustment stroke	150mm
Magazine diameter(Tape)	600mm	Magazine Specifications(Tape)	20/25/30mm optional
Taping head height adjustment stroke	150mm	Tape head drive mode	Servo motor
(iron core) maximum load	850Kg	Drive mode of winding head	Servo motor
Wire drive mode	Servo motor	Working power	220V/50-60Hz
Total Weight	1200kg	Dimensions (length × width × height)	230*160*145cm

 

Introduction:

The Toroidal Transformer Winding and Taping Machine is an indispensable piece of equipment in the manufacturing process of toroidal transformers. This machine is designed to wind the copper wire around a toroidal-shaped core and tape the wire in place. It is a reliable and efficient device that can produce high-quality transformers in large quantities.

 

Working Principle:

The Toroidal Transformer Winding and Taping Machine operates on a simple principle. The machine has a toroidal-shaped core mounted on a spindle. Copper wire is fed onto the spindle, and the machine winds the wire around the core by rotating it. As the wire is wound, it is guided by a set of guides and tensioners to ensure that it is wound uniformly.

 

Once the wire is wound around the core, the machine cuts the wire and tapes it in place. The taping process is crucial as it ensures that the wires are held firmly in place and do not move around. The machine uses a special tape that is designed to withstand high temperatures and does not tear easily.

Features and Benefits:

The Toroidal Transformer Winding and Taping Machine is designed to be user-friendly and efficient. The machine has several features that make it easy to operate and maintain.

 

1. High-Quality Winding: The machine is designed to wind copper wire uniformly around the toroidal-shaped core. This ensures that the transformers produced are of high quality and have excellent electrical properties.

2. Speed and Efficiency: The machine is capable of winding and taping several transformers in a short period. This is particularly useful in large-scale manufacturing where time is of the essence.

3. Easy to Operate: The machine is easy to operate, and no special training is required. The user interface is straightforward, and all the functions are controlled by buttons and switches.

4. Low Maintenance: The machine requires minimal maintenance, and the parts are easy to replace. This ensures that the machine remains in good working condition and has a long lifespan.

 

Applications:

The Toroidal Transformer Winding and Taping Machine is used in the manufacturing process of toroidal transformers. These transformers are used in a variety of applications, including:

1. Power Supplies: Toroidal transformers are used in power supplies to convert high voltage to low voltage. These transformers are efficient and produce less noise than conventional transformers.

2. Audio Amplifiers: Toroidal transformers are used in audio amplifiers to provide high-quality audio output. They are preferred for their excellent noise-reducing properties and high efficiency.

3. Medical Equipment: Toroidal transformers are used in medical equipment to provide power and isolate electrical circuits. These transformers are preferred because they produce less noise and are more efficient.

Conclusion:

The Toroidal Transformer Winding and Taping Machine is an essential piece of equipment in the manufacturing process of toroidal transformers. It is a reliable and efficient device that can produce high-quality transformers in large quantities. The machine is easy to operate and maintain, making it an ideal choice for large-scale manufacturing. With its excellent features and benefits, the Toroidal Transformer Winding and Taping Machine is a must-have for any transformer manufacturing facility.

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