Inductance Spring Coil Winding Machine

A circular symmetric winding design specifically for the automatic circular and cancel the machine, from the core, into the line, to cancel, blanking devoid of human integrated dual-axis machine, uniaxial around unilateral, cancel the time can be greatly improved, but single layer, two layers of reciprocating, three layers of ribbon cable, wiring, precision, high efficiency, less manpower, wire diameter range wide compatibility, the last more than 2 hours to run core, copper wire whole axial feeding, a man can see more, lack of material (core, copper), shut down automatically after the core is amorphous, iron powder cores, iron, silicon aluminum and so on material, wire can use copper wire, aluminum wire, speed adjustable, convenient and quick change specifications

Wire Length	1600mm
Wire Diameter	0.4-2.2mm
Crochet speed	1-2.5s (The speed varies according to the thickness of the wire diameter)
Core OD	13-50mm (magnetic ring size change needs to replace the fixture)
Core min. ID after finished	The min. wire diameter (0.4mm) is 8mm after completion, and the max. wire diameter (2.0mm) is 15mm after completion
Transition time	7s (Adjust the transition time according to the size of the core)
Main applications	Specially for common mode, differential mode winding
Power	220V/50HZ
Motor	Delta, Panasonic
Circuit switch	Tracy, Chint
Switching power supply	Mingwei
Relay	Omron
Scram switch	Red wave
Aeroelectromagnetism	Airtac, SMC,CKD
Module	Mismi, THK
Atmospheric pressure	6KG
Drive Servo	0.75 KW x 1
Axis Drive Servo	0.4KW
Power Supply	AC + AC 220V

Machine 3D panorama machine dimensions

 

 

Machine 3D panorama machine dimensions

 

 

                           Front perspective of 3D drawing                                                                 3D back perspective 

 

 

Core flat out on the conveyor belt, the conveyor belt running continuously in the direction of a magnetic core into grooves, sensors detect the magnetic core in place after the conveyor belt to stop, after feeding clip clip core conveyer belt again start signal, in circulation, T30 magnetic cores, for example a conveyor belt can be carrying about 200 core, only 1.5 hours for equipment operation, after there is no material on the conveyor belt device will automatically stop, replacement products can be adjusted the screens on both sides of the groove.

 

 

                       Pneumatic tension tail seat                       

 

 

   Load the core structure

 

The structure of the upper magnetic core is a three-axis linkage combination. The upper magnetic core is used to transfer the single-side wound coil, and the three groups of discharging are integrated. The magnetic core clip is used to clamp both sides to ensure that the two sides are under uniform stress and the magnetic core will not be broken

 

 

3D diagram of dual-axis wiring device

 

The transmission mode is servo motor to XL belt, with precise running without clearance. The transmission mode is magnetic core fixed seat operation, with the maximum running position up to 340°. The line distance running position is set according to the digital Angle, and the Angle of each layer can be set arbitrarily

 

 

3D drawing of the operation mode

 

Double crochet hook is connected up and down at the same time. The longest stroke of one side is 850mm for each turn of the equipment. The magnetic core wire-layer goes an Angle according to the parameters set by the program

 

        

 

                                                 Double wire feeder                   Enamelled wire shortage           core shortage system                                                                                                                                                  sensing system

   

Line for the axial feeding, double wire feeding structure above the line to the core, to a fixed clamp to clamp after rising crochet hook line to pull down, send line after the completion of the pneumatic scissors drop wire feeding device back to the origin, after sending line length is set controller, the use of each product line length is set in advance, if the line finished using the lack of material conditions in the sensor will automatically alarm downtime, magnetic core, too.

 

 

 

                                 Unload the core transport tape                                                                   Bobbin stand

 

After winding, the product is directly sent to the transmission belt, which can be connected to the assembly line for the following process or directly into the storage basket. The bobbin is directly placed on the fixed mount, and the wire barrel is covered to prevent the wire from being damaged in contact with other objects

 

 

SCOPE OF APPLICATION

 

 

PACKAGING:

 

 

FACTORY: