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Double -station Stator Inner Winding Machine
Model:GW-DS09
Winding method: internal winding machine
Maximum outer diameter that can be wound: ≤170mm
Applicable rotor stack thickness: ≤90mm
Wire diameter: 0.2mm-1.4mm
Safety protection: two-hand start + raster sensor
Power Supply: three-phase 380V (±10%)
Air Source: 0.4-0.6 Mpa
Description

GW-DS09 Double-station stator winding machine (inner winding machine)

2. The overall introduction of the machine and the characteristics of general technology
1) Automatic type: Winding action, cross-wire action, 2 stations, single-wire mouth
2) Production wire beat: Differential shooting according to the number of winding turns, stacked thickness of different sections
3) Power: AC 380V ± 10% 50Hz
4) Compressed air: 5-6bar
5) The temperature is -10 ~ 40 ° C, and the humidity is 40 to 80%.
6) The layout of the entire line is planned as a straight wire, occupying 1000*1600*2100mm
7) The winding wires are beautiful and arranged neatly, and the lacquer bag is not damaged (according to the requirements of the national standard)
8) Model change time: The device should have the function of fast mold changes.
9) Program call: The device should have the function of program storage, that is, the corresponding program corresponding to different types of products, directly called during production.
10) Power management
First-level permissions: The operator is used, you can switch the device normally, call the set authority to produce products and other permissions.
Two-level permissions: The use of debugging personnel can modify the setting parameters and other permissions.
Three-level permissions: use of equipment maintenance personnel, perform equipment maintenance and diagnosis, password modification, and other permissions.
3. The shape and appearance requirements of the winding machine (for reference only, based on actual supply)
3.1 device shape (layout)


3.2 Surface Treatment
The surface around the equipment body is sprayed white, and the profile frame plexiglass is transparent blue.
3.3 Moving
The equipment shall be equipped with fixed feet and movable feet.
3.4 Electrical Access
Equipment should be equipped with an electrical fast interface
4. Other key parameters
|
Parameter: |
|
|
Winding method: |
internal winding machine |
|
Maximum outer diameter that can be wound: |
≤170mm |
|
Applicable rotor stack thickness: |
≤90mm |
|
Wire diameter: |
0.2mm-1.4mm |
|
Safety protection: |
two-hand start + raster sensor |
|
Power Supply: |
three-phase 380V (±10%) |
|
Air Source: |
0.4-0.6 Mpa |
|
Axis of rotation (A1/A2 axis) |
|
|
Number of axes: |
2 |
|
Shaft spacing: |
260mm |
|
Rotation shaft motor power: |
servo 4.5KW*2, Taiwan Yitu absolute position servo |
|
Positioning accuracy of transposition axis: |
≤±0.5° |
|
Rotation axis mode: |
servo motor |
|
Z-winding: |
|
|
Z-direction motor: |
servo ≥5KW, Taiwan Yitu absolute position servo |
|
Three-dimensional mobile device: |
|
|
Drive motor: |
X 400W Taiwan Yitu absolute position servo Y 400W Taiwan Yitu absolute position servo |
|
3D travel: |
X≤180mm;Y≤120mm;Z≤200mm |
|
Moving speed: |
≥100mm/s |
|
Scissors device: |
|
|
Lead length: |
according to drawing requirements |
|
Scissor mode: |
pneumatic |
|
Scissors can cut wire diameter range: |
0.2~1.5mm |

5. Basic equipment configuration
|
Key component name |
Brand |
|
|
Machine
|
Solenoid valve: |
AirTAC |
|
Cylinder: |
Airtac |
|
|
Linear guide rail: |
Taiwan Shang Yin |
|
|
Ball screw: |
German Rexroth |
|
|
Pneumatic scissors: |
domestic |
|
|
Main shaft bearing: |
NSK |
|
|
Electric: |
Servo motor: |
Taiwan Edu's absolute position servo |
|
Control system: |
Taiwan Yitu A6/CNC system |
|
|
Power switch: |
Japan Mitsubishi |
|
|
Switching power supply: |
Taiwan Mingwei |
|
|
Button: |
Schneider |
|
|
Photoelectric sensor: |
Omron |
|
|
Touch screen: |
Taiwan Edu |
|
|
Raster: |
Attonicus |
|
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