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Winding Machine Design Of Automatic Differential Mode Inductor Winding Machine

Winding Machine Design Of Automatic Differential Mode Inductor Winding Machine

DeviceModel:GWA-85DM
AdaptationofToroidalCore(OuterDiameter):38mm*19mm*13mm
Fitwirediameter:0.6mm
buslength:1000mmwithin,withinthelimitsof,including,lessthan

Description

一,GWA-85DM Machine appearance images:
 
product-600-800

Workflow

 
1. Automatic wire feeding → automatic wire cutting → 2.Automatic material loading by the feeding mechanism → automatic material feeding by the belt conveyor → 3. Magnetic ring pickup by the gripper → automatic winding → 4. Remove the wound magnetic ring →proceed to the next process

.

二,Actual product image requiring winding: (Differential Mode Inductor)
 
product-186-165
magnetic ring specification47.63*23.32*18.92
product-349-310
Post-winding product effect
三,Product actual process flow picture:
 
 

product-749-728

 

四,machine operation process:Fully Automatic Differential Mode Inductor Winding Machine
 
product-1224-601

 

五,3D diagram of machine appearance (similar): 

 

product-845-744

 
 
六 , Machine technical parameters: Technical specifications of the fully automatic differential winding machine :
 
Serial
number
ProjectCategory numericalvalue,numerialnumber,
figure,magnitude
Note
1 DeviceModel: GWA-85DM  
2 AdaptationofToroidal
Core(Outer
Diameter):
38mm*19mm*13mm Nobase
included
3 Fitwirediameter: 0.6mm  
4 buslength: 1000mmwithin,withinthelimitsof,
including,lessthan
 
5 Windingspeed: 85-100PCS/S  
6 applicationwinding: normalwinding  
7 Powersupply: AC220V/50Hz  
8 Airsource: 0.55Mpa-0.60Mpa  
9 noise,undesired
sound,strepitus,
noises,sound:
60dB  
10 plantcapacity
3KW  
11 Equipmentenergy
consumption:
0.55°/onehour  
12 Useambient
temperature:
-5°C~40°C  
13 relativehumidity: (40~90)%RH  
14 combinedpassrate: 99.50%  
15 outlinedimension,
physicaldimension,
external
dimensions:
L1450mm*W1260mm*H2150mm  
16 Totalweightofthe
machine:
500KG  
 

 七,Machine configuration list:

 

Serial
number

Name

Brand

unit

Quantity

Note

1

Equipmentoutercover
sheetmetalparts

Non-standard
customization

set

1

 

2

machinedparts

Non-standard
customization

set

1

 

3

magneticringtraytype
feedingmechanism

Non-standard
customization

set

1

 

4

Guidescrew(UpperSilver
TBIorAdvantech)

Shangyin(TBI)
Yadke

set

1

 

5

Servomotor(Lease))

(Lease

set

8

 

6

Pneumaticcomponents
(Airtac)

Yadke

set

1

 

7

PLCXinjie

Xinjie

set

1

 

8

Touchscreen(XJ)

Xinjie

set

1

 

9

Photoelectricsensor

(OMRON)
+(sensor)

set

6

 

10

DesignandProcessing
CostofMagneticRing
Fixture

Non-standard
customization

set

1

 

11

Softwaresystem

Non-standard
customization

set

1

 

12

Equipmentassemblyand
debugging

 

item

1

 

13

Deviceinstallationand
debugging

 

item

1

 

14

One-yearafter-sales
serviceforthedevice

 

item

1

 

15

wagesandoverheadsand
miscellaneousexpenses

 

item

1

 

16

expensesoftaxation

 

item

1

 

17

profit,gain,margin,return

 

item

1

 

 

八,Video:

 

 

 

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