Epoxy Filling Machine

Parameters：

Three-axis platform	journey	700mm ╳700mm ╳ 100mm
	Displacement speed	XY：250mm/s Z：100mm/s
	Displacement accuracy	≤±0.1mm
Two-component	Glue ratio	1 ：1 ---10：1(Adjustable within range)
	Glue output speed	1g/s --12g/s
	Glue dispensing accuracy	≤±1%
Program Inventory		99个
Operation method		Manual / Auto
Proportional control		PLC/Double cylinder plunger
Ratio/glue quantity control		Digital Input
Automation Control System		Touch screen/button switch/handheld programmer
Glue supply unit		Dynamic mixing/automatic cleaning
Storage barrel		Stainless steel barrel(A25L/B10L),Cleaning bucket(5L)
		Liquid level sensing (low level/high level)
		AB Glue barrel mixing
		Glue constant temperature heating (room temperature -80°)
		Automatic loading
		Vacuum degassing
		Glue Filtration
Input air pressure		0.4MPa-0.7MPa
Power supply		220V/50Hz/5000W
Dimensions		1500mm×1000mm×1500mm

Machine Configuration

category	Configuration	quantity	Brand
Body	Basic frame-square steel pipe welding structure/sheet metal	1set	\
Three-axis motion platform	XY axis: synchronous belt, Z axis: screw	3 sets	TBI
	Stepper motor and driver	3 sets	Leisai/Research and Control
Control System	PLC Programmable Controllers	1 set	Panasonic Japan
	Software system	1 set	GREWIN
	Industrial human machine interface touch screen	2PCS	Kunlun Tongtai
	Pneumatic components (battery valve/pressure regulating valve/pneumatic duplex, etc.)	Several	AirTAC
	Electrical components (relays/contactors/power supplies/leakage switches, etc.)	Several	Chint etc.
Glue supply part	Stainless steel A/B/C Plastic buckets	3 sets	\
	Liquid level alarm	2 sets	\
	A barrel mixing	1 set	Han Chuang
	Double cylinder plunger pump	2 set	GREWIN
	Metering pump motors and drivers	2 sets	Leisai/Research and Control
	Dynamic dual fluid valve	1 set	GREWIN
	Constant temperature heating	4 sets	Yudian
	High quality Teflon tube	2 sets	\
	Vacuum Pump	1 set	Flyover
	Clamp/Glue head	1 set	GREWIN

Functional introduction

 

This equipment is a two-liquid fluid metering and control equipment, suitable for the proportioning, mixing, quantitative control, etc. of two-liquid fluids.

 

1 Pretreatment of two-component glue (automatic feeding, vacuum degassing, glue barrel stirring, constant temperature heating, filtration, etc.);

2 Proportioning and quantitative of two-component glue;

3 Full mixing of two-component glue;

4 Quantitative dispensing of single-component glue;

5 Automatic glue dispensing at set time to prevent glue from solidifying in the mixing tube;

6 Automatic cleaning;

7 Automatic glue filling of products of different specifications through program editing;

 

Pretreatment

AB glue is stored separately in the equipment. The glue needs to be pretreated before use to meet the gluing process. It can be done in AB glue barrels, made of stainless steel, with various volumes of 10L/25L/40L/60L.

 

 

1 Stirring the glue barrel

If the glue is left standing for a long time, stratification will occur. After the glue is heated, the viscosity becomes lower, and the filler in the glue will precipitate. Stirring the glue barrel can make the glue composition consistent. The AB glue barrel is heated by the heating plate on the barrel wall. Stirring can make the glue temperature in the barrel more uniform, and the stirring speed can be adjusted according to the needs of the site.

2. Liquid level sensor switch.

The upper liquid level sensor switch, when manual feeding or automatic glue extraction, the glue liquid level reaches the upper liquid level sensor switch, alarm and take corresponding measures; the lower liquid level sensor switch, during the production process, the glue liquid level reaches the lower liquid level sensor switch, alarm and take corresponding measures.

3 Constant temperature heating

Due to environmental changes, the viscosity of the glue may change, which is not conducive to glue application. The glue barrel, metering pump, and pipeline are heated at a constant temperature to ensure the temperature and viscosity of the glue are stable.

4 Filtration

The bottom filter of the barrel prevents the possible debris in the barrel from blocking the pipeline and pump body;

5. Vacuum glue suction

The glue suction hose is inserted into the incoming barrel, and the AB glue is automatically sucked into the AB glue barrel through negative pressure, without manual dumping.

6 Vacuum degassing

Remove the bubbles generated during glue suction and stirring, reduce the air dissolved in the glue, and the vacuum degree and vacuum time can be set.

 

Glue Proportion, Quantity and Delivery

 

1 Metering Pump (Double Cylinder Plunger Pump)

In order to reduce its cost or achieve certain characteristics, fillers will be added to the glue. The glue pump is the core part of the glue filling machine and is the most important part of the entire machine. Therefore, a more wear-resistant plunger pump is used to supply glue to the machine. The parts of the plunger pump that constitute the sealed volume are cylindrical plungers and cylinder holes. The flow rate can be changed by simply changing the working stroke of the plunger. It is easy to realize variables and obtain higher ratio accuracy. The plunger pump is more wear-resistant than the gear pump and the glue output is more accurate. As a new glue supply method, it makes the machine have a longer service life and a longer equipment update time. 

 

• The metering cylinder metering system has high ratio accuracy (±1%) and is suitable for the ratio of two-component materials with medium and low viscosity;
• The graphite sealing component will not corrode, ensuring a longer life of the pump;
• Equipped with Daheng high-pressure precision double-liquid glue valve, multiple sealing methods and back suction function, it is convenient for glue valve cleaning and precise glue dispensing;
• Advanced system control can accurately program glue dispensing and pre-store multiple glue filling programs;
• The control system module with built-in self-diagnosis function can realize rapid fault detection;
• Through the selection and combination of different metering cylinders, the variable ratio requirements of 1:1~10:1 can be achieved;
• The double-cylinder plunger pump is a patented product of Daheng, and its structure has very good performance for glue with high filler and high density;
• The pump body size needs to be customized according to the flow requirements and the usage requirements of individual products.

 

2 Hose

 

• Strong toughness, not easy to break, no aging, no splitting, no color change after long-term use;
• Teflon has stable chemical properties, corrosion resistance and high and low temperature resistance of -200 to +260 degrees, high insulation and flame retardancy;
• No adhesion, any dust can be easily removed, good release effect, wear resistance coefficient as low as 0.05;
• The length of the hose can be customized according to the customer's needs. The shortest path, Ø3.2 hose ensures its metering accuracy;
• Carbon fiber heating belt, safe, stable, and high heating efficiency.

 

Mixing, anti-curing, cleaning

 

1. Mixing system (static mixing)

• Static mixing is a high-efficiency mixing equipment without moving parts. Its basic working mechanism is to use the mixing unit fixed in the tube to change the cutting state of the fluid in the tube to achieve good dispersion and full mixing between different fluids;
• The static mixing method is an international standard and is suitable for mixing liquids with small proportions or small viscosity differences. Its stability and mixing effect are accepted by a large number of equipment suppliers and customers;
• The back-suction double-liquid valve with back-suction function ensures that the glue is closed cleanly and without drawing to avoid dripping on the product;

 

2. Anti-curing function

Short-term shutdown can set automatic glue dispensing according to the glue reaction time. The glue dispensing time and glue dispensing amount can be set to prevent the glue from curing and then mixing in the tube after mixing.

 

3. Automatic cleaning

Long-term shutdown can automatically clean the contact parts of the mixed glue without manual disassembly to prevent the glue from curing and blocking the pipeline. The double cleaning mode can prevent the glue from blocking the pipeline.

 

Three-axis motion platform

1. Gantry structure, mature and stable;

2. High-quality parts are selected to ensure its accuracy and stability, touch screen display operation, full Chinese interface, operation/display/record various parameter settings, point, line, arc, circle or various irregular graphics glue pouring, glue pouring program can be taught and edited, touch screen programmer supports whole column, graphical browsing, group editing and other functions;

 

In today's competitive manufacturing landscape, the need for precision, efficiency, and reliability is more critical than ever. For industries that rely on epoxy resin applications, such as electronics, automotive, and aerospace, having the right equipment can make all the difference. Our range of advanced epoxy filling machines, including automatic glue filling machines, epoxy resin glue filling machines, intelligent glue filling machines for transformers, and corrosion-resistant high and low-temperature glue filling machines, is designed to meet these demands and elevate your production capabilities.

 

The Importance of High-Quality Epoxy Filling Machines

• Precision and Consistency: Epoxy filling machines ensure that each product is filled with the exact amount of epoxy resin required. This precision is crucial for maintaining the quality and performance of the products, especially in high-stakes industries like electronics and aerospace.
• Efficiency and Speed: Our machines are designed to streamline the filling process, reducing production time and increasing output. Whether you need an automatic glue filling machine or an intelligent glue filling machine for transformers, our equipment can handle high volumes with speed and accuracy.
• Versatility: Different applications require different types of epoxy filling. Our machines cater to a wide range of needs, from standard epoxy resin glue filling to specialized applications like high and low-temperature conditions.

 

Key Features of Our Epoxy Filling Machines

 

• Automatic Glue Filling Machine: Our automatic glue filling machines are equipped with state-of-the-art automation technology, ensuring seamless operation and minimal manual intervention. These machines are perfect for high-volume production lines, offering unmatched efficiency and reliability.
• Epoxy Resin Glue Filling Machine: Designed specifically for epoxy resin, these machines provide precise control over the filling process. Advanced dispensing systems ensure uniform application, reducing waste and enhancing product quality.
• Intelligent Glue Filling Machine for Transformers: For specialized applications such as transformer manufacturing, our intelligent glue filling machines offer tailored solutions. These machines come with programmable settings and smart sensors to adapt to different transformer designs and requirements, ensuring optimal filling performance.
• Corrosion-Resistant and High and Low Temperature Glue Filling Machine: Our corrosion-resistant machines are built to withstand harsh environments and extreme temperatures. Whether you need to fill epoxy resin in high-heat conditions or in cold environments, our machines ensure consistent performance and longevity.

 

Benefits of Using Our Epoxy Filling Machines

 

• Enhanced Production Quality: Precision filling reduces the likelihood of defects and inconsistencies, ensuring that your products meet the highest quality standards.
• Cost Savings: By minimizing waste and reducing the need for rework, our machines help lower production costs. Automated processes also reduce labor costs, allowing your workforce to focus on other critical tasks.
• Scalability: Our machines are designed to scale with your production needs. Whether you're a small business looking to expand or a large manufacturer aiming to optimize your operations, our epoxy filling machines can adapt to your requirements.
• User-Friendly Interface: Intuitive controls and easy-to-use interfaces make our machines accessible to operators with varying levels of experience. This user-friendly design ensures quick setup and smooth operation.
• Durability and Reliability: Built with high-quality materials and components, our epoxy filling machines are designed for durability and long-term reliability. This ensures consistent performance, even in demanding production environments.

 

Our Commitment to Excellence

 

As a leading supplier of epoxy filling machines, we are dedicated to providing solutions that meet the evolving needs of our clients. Our commitment to innovation, quality, and customer satisfaction sets us apart in the industry.

• Innovation: We continuously invest in research and development to bring you the latest advancements in epoxy filling technology. Our goal is to provide cutting-edge solutions that enhance your production capabilities and efficiency.
• Quality Assurance: Rigorous testing and quality control measures ensure that our machines meet the highest standards of performance and reliability. We stand behind our products and are committed to delivering excellence in every aspect.
• Customer Support: From installation and training to ongoing maintenance and technical support, we offer comprehensive services to ensure the seamless integration and operation of our machines. Our team of experts is always available to assist you and address any concerns.
• Customization: We understand that each manufacturing process is unique. That's why we offer customizable solutions tailored to your specific needs. Whether you require a specialized machine for a unique application or standard equipment for general use, we have the expertise to deliver the right solution.

 

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