Servo Motor Precision Wiring Coil Winding Machine

The servo motor precision wiring coil winding machine is an innovative piece of technology that is making waves in the world of engineering. This machine is designed to wind coils with precision and accuracy, making the process faster and more efficient than ever before. With its advanced servo motor technology, the machine is able to produce high-quality coils that meet the most demanding specifications.

The use of the servo motor in this machine ensures that the winding process is incredibly precise. This means that the coils produced are of exceptional quality and accuracy. The servo motor also makes the machine more energy-efficient and reliable, reducing the amount of waste produced and increasing the lifespan of the machine.

The coil winding machine is designed to be user-friendly and easy to operate. It has a simple interface that allows the operator to customize the coil winding process to meet their specific needs. This flexibility makes it perfect for use in a wide range of industries, from automotive to aerospace.

Overall, the servo motor precision wiring coil winding machine is the future of coil winding technology. Its precision, accuracy, and efficiency make it an invaluable asset to any manufacturing or engineering company. With this machine, companies can produce high-quality coils that meet the most demanding specifications, improving their overall efficiency and profitability.

SPECIFICATION:

Spindles	1	Spread Motor	400w servo motor
Wire diameter	0.1-1.8mm	Main spindle speed	0-3000rpm
Winding diameter	0-300mm	Power	2.0KW
Spread width	0-180mm	Power Source	Single-Phase 220V ± 10%,50HZ
Wire-Speed	0-90mm/s	Dimension	900*500*665mm
Main Motor	1.5KW servo motor	Weight	120KG
Multi-wire	Changing some configurations can achieve multi-wire parallel winding

Description of main components:

Main Motor	Huichuan brand
Spread motor	Huichuan brand
Controller	Independent research and development, ARM control chip, 7-inch full Chinese LCD display, touch input interface
Lead screw	Taiwan TBI, C-level accuracy
timing belt	Japan BANDO
Bearing	Japan NSK
Tensioner	Chuangyi or Qianhe brand
Spindle cable box	Cast iron box, independently developed
Other mechanical parts	Independent research and development

 

 

Product Features:

1. Using a 32-bit ARM control chip and Sailingsi CPLD, the calculation speed is faster and the error is effectively reduced.

2. Input and output are all photoelectrically isolated and work stably.

3. Chinese LCD display, simple and convenient to operate.

4. Intelligently input the starting point and the wire width.

5. The spindle and arranging shaft are driven by servo motors, with precise positioning and stable torque.

6. The spindle climbing time can be set, the spindle speed can be changed in real-time, and over-speed tracking can be carried out.

7. Save the winding data in the situation of power failure, so as to effectively avoid the scrapping of coils caused by sudden power failure.

8. The position of the cable rack can be adjusted manually during the winding process.

9. The bearing belt (which is imported from Japan), Taiwan ball

screw and cast iron box are used to ensure stable performance.

 

 

Scope of Application:

◆Medium-sized transformer

◆Solenoid valve coil

◆Multi-tap coil

◆Layer-wrapped tape coil

◆Precision parallel coil

◆Coil with larger diameter

 

Software functions

◆Input the basic parameters of the skeleton. Starting point, wiring width, wiring spacing, winding turns, start idle, stop idle, spindle positioning, spindle low speed, spindle high speed, spindle direction, wiring direction, layer stop.

◆Spindle climbing time setting, special winding function selection (as shown below).

◆The position of the cable arrangement frame can be manually adjusted during winding to achieve fine-tuning during precise cable arrangement. This function requires user customization.

◆The system has 1450 segments of data storage space and can save up to 999 skeleton parameters. The debugged skeleton parameters can be saved permanently. When changing products, you only need to replace the corresponding fixture and select the corresponding skeleton parameters.

◆If the power is suddenly cut off during winding, the system will save the last winding status. After powering on again, press the start button to continue winding the unfinished coil.

◆Special functions can be customized by software.

 

New functions of precision wiring software

◆Can move forward and reverse at any time.

◆The position of the cable arrangement frame can be adjusted at any time

◆Can display the coordinate position of the cable rack in real-time.

◆Accurate line spacing can be calculated and adjusted at any time based on the real-time coordinate position and number of windings of the cable rack displayed on the monitor and will take effect immediately.

◆Any parameters except the cable arrangement direction can be changed at any time during operation and take effect immediately.

 

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