Automatic Micro Toroidal Winding Machine

WIRE STORAGE DUCT MODEL:

储线槽型号	完成内径 mm Finished OD	0.20 mm	0.25 mm	0.3 mm	0.355 mm	0.4 mm	0.5 mm	0.6 mm
GWV60/1.2	1.5
1.4	1.8
1.6	2.0	1.1
1.8	2.2	1.9	1.2	0.9
2.0	2.4	2.6	1.7	1.2	0.9	0.7
2.5	2.89	5.2	3.4	2.4	1.7	1.3	0.9	0.6
2.8	3.2	7.5	5	3.5	2.3	2.0	1.3	0.9

储线槽型号	完成内径 mm	0.06 mm	0.071 mm	0.08 mm	0.09 mm	0.1 mm	0.112 mm	0.125 mm	0.132 mm	0.15 mm	0.18 mm
GWV601.2	1.5	4.8	3.3	2.7	2.1	1.7	1.4	1.1	0.9	0.7
1.4	1.8	6.3	4.4	3.6	2.7	2.3	1.8	1.5	1.3	1.0
1.6	2.0	11.2	7.9	6.3	5.0	4.1	3.4	2.7	2.4	1.8	1.3
1.8	2.2	19.2	13.5	10.9	8.7	7.2	5.8	4.7	4.2	3.3	2.4
2.0	2.4	25.8	18.2	14.7	11.7	9.6	7.8	6.3	5.7	4.5	3.2
2.5	2.89	50.5	35.7	28.8	22.8	18.9	15.3	12.4	11.2	8.8	6.3
2.8	3.2	75	52	42	33	28	22	17	15	12	9

TECHNICAL PARAMETERS:

Controller:	using PLC programmable controller
Memory:	60 programs, 8 sets of steps
Program settings:	Use simple numerical values or button input settings
Winding speed:	maximum speed 1800RPM, wire storage speed and winding speed can be set
Skeleton drive:	stepper motor
Line distance control:	Line distance is automatically adjustable
Skeleton adjustment:	automatic adjustment/manual adjustment
Skeleton reversal:	automatic adjustment/manual adjustment
Acceleration:	automatic
Deceleration:	automatic
Tap stop:	automatic
Winding operation:	fully automatic
Machine head drive:	servo motor 400 watts
Tension control:	adjustable
Working voltage:	230 (110 AND 240) VOLT, 50HZ
Machine size:	700L×600W×600H (mm)
Machine weight:	80Kg NET, 110KG Gross

GWV60 WINDING HEAD:

 

①The applicable wire diameter range is 0.06mm-0.6 mm (the specific range depends on the specifications of the selected wire storage trough);

 

②The minimum completed inner diameter is 1.5mm (the specific range depends on the specifications of the selected wire storage trough);

 

③The maximum completed height is 10mm (the specific range depends on the specifications of the selected wire storage trough);

 

④The maximum completed outer diameter is 5-30mm;

 

⑤The maximum winding speed is 1800 RPM (the specific range depends on the specifications of the selected wire storage trough).

 

HOST POWER:

 

The main power is a precision servo motor. The power of the cable is driven by the stepper motor with precise subdivision

 

CONTROLLER:

 

* The controller has an LCD interface display, Chinese and English layouts can be switched between each other, and can store 60 sets of steps program, 8-segment product program, real-time display of operating parameters (such as storage/winding, speed, number of turns, output and product number, etc.

 

* The program can set acceleration and deceleration to avoid impact breakage, the number of turns is accurate, and copper wires are saved.

 

* Actual input of the inner and outer diameter, wire diameter and wire spacing values of the magnetic ring without repeated debugging is required.

 

* Precise wiring, with manual acceleration and deceleration and adjustment of wiring distance during production, as well as magnetic core manual control of reversing and other functions.

 

* Can be completed automatically: dense winding, sparse winding, multi-layer winding, forward and reverse winding, segmented winding, multi-thread parallel winding, etc.winding method.

 

* The main motor is a 400-watt servo, with constant torque and precise rotation, and the magnetic core clamp is driven by a stepper motor neat and beautiful wiring.

 

The winding machine head is a mechanism specially used for winding. It uses wire storage to quickly store the total required copper wire for winding on the iron core store it in the slot, and then wind the wire around the iron core.

 

Roller stand is a mechanism that specifically clamps the iron core firmly and winds the rotation gap.

 

PRACTICAL APPLICATION :

 

TRAINNING CUSTOMER TO OPERATE WINDING MACHNE :

1.All service engineers with 10 years experience are gotten special technology training, who can deal with various breakdown problem.

2.Guide the user to use accurately and how to maintain the Digital CNC Wire Coil Winding Machine.Provide free consultation about production process technology of electronic products.

3.In order to guarantee the machine used normally, we'd have training on how to operate, use and maintain our product by English manual, video, guiding on line.

 

PACKAGING:

 

 

FACTORY:

 

 

 

VIDEO:

 

In the realm of precision engineering and transformer technology, the landscape is constantly evolving. Introducing the Automatic Small Toroidal Transformer Coil Winding Machine-a pinnacle of innovation designed to streamline and elevate the production process. Crafted with expertise and precision, this machinery is set to redefine efficiency and accuracy in the creation of toroid core transformers.

 

Unveiling the Marvel: Features at a Glance

1. Automation Redefined: Step into the future with an automatic system that masterfully winds toroidal cores effortlessly. This machine embodies cutting-edge technology, ensuring precision, consistency, and increased production efficiency.

 

2. China's Finest Craftsmanship: Crafted in the heart of China, this Automatic Toroid Core Winding Machine reflects the expertise and dedication synonymous with the country's technological prowess. Meticulously designed and rigorously tested, it stands as a testament to superior engineering.

 

3. Precision in Every Turn: Unparalleled accuracy characterizes this winder for transformers. Each winding operation is executed with utmost precision, guaranteeing uniformity and reliability in every coil produced.

 

4. Semi-Automatic Brilliance: Seamlessly blending automation and user control, the Semi-Automatic Transformer Winding Machine offers flexibility without compromising on quality. It empowers operators to oversee the process while ensuring consistent results.

 

5. Innovation in Design: The Slider Belt Type Transformer Winding Machine pioneers a new era in winding technology. Its innovative design optimizes efficiency, enabling smoother operations and reduced downtime.

 

The Power Behind the Machine: Key Benefits

1. Enhanced Efficiency: Witness a surge in productivity as the machine optimizes winding processes, significantly reducing production timelines without compromising on quality.

 

2. Unmatched Precision: Embrace unparalleled accuracy with each coil, ensuring uniformity and reliability essential in the creation of toroidal core transformers.

 

3. Versatility Redefined: Adaptability meets excellence as the machine caters to various winding requirements, accommodating different transformer specifications effortlessly.

 

4. Simplified Operations: Designed for user convenience, these machines boast intuitive controls and user-friendly interfaces, ensuring ease of operation for technicians of all skill levels.

 

5. Quality Assurance: Every machine undergoes rigorous testing, adhering to the highest industry standards, ensuring durability and reliability in every unit delivered.

 

Embrace the Future of Transformer Winding

As the industry demands precision, efficiency, and reliability, the Automatic Micro Toroidal Winding Machine emerges as the beacon of transformation. Embrace a new era in transformer manufacturing, where innovation and excellence converge to redefine production standards.

 

Invest in excellence, embrace precision, and elevate your production capabilities with our range of cutting-edge Automatic Toroidal Winding Machines. Join the league of forward-thinking manufacturers and revolutionize your transformer production process today!