Dual Head Toroidal Winding Tape Wrapping Integrated Machine Series

Dual‑Head Toroidal Winding & Tape Wrapping Integrated Machine Series 

New Solutions for Toroidal Coil Production

Explore our toroidal winding & tape wrapping integrated machine series,

including GWY‑6507, GWY‑650, and GWY‑700S. High‑precision current transformer toroidal coil winding machine for toroidal transformers, inductors & heavy toroidal cores.

New Series of Dual‑Head Toroidal Winding & Tape Wrapping Integrated Machine Boosts Large‑Size Toroidal Coil Manufacturing Efficiency.
In toroidal component manufacturing, manufacturers of toroidal transformers, current transformers, toroidal inductors, and heavy power magnetic cores are constantly seeking automated equipment that combines winding and insulation taping in one unit.

Traditional separate winding and taping processes bring repeated loading‑unloading, extra labor costs, and inconsistent product quality.

To solve these pain points, we upgraded our product portfolio with three core models:
GWY‑6507 dual‑head toroidal winding & tape wrapping integrated machine
GWY‑650 current transformer toroidal coil winding machine
and GWY‑700S dual‑function winding taping machine,
covering small‑medium to extra‑large heavy‑duty toroidal core production requirements.

Why Choose All‑in‑One Toroidal Winding and Tape Wrapping Machine for Your Production Line

Traditional production requires operators to transfer semi‑finished coils from a toroidal coil winding machine to an independent toroidal tape wrapping machine.

Repeated clamping easily scratches coil surfaces and causes positioning deviation, especially for large‑diameter heavy toroidal cores.

Our integrated dual‑head toroidal winding & tape wrapping machine solves these bottlenecks.

It supports three working modes: winding‑tape wrapping synchronous mode, independent winding mode, and independent tape wrapping mode.

Factories can run coil winding and insulation taping simultaneously on one machine, or use single‑function mode according to production batches.

Under synchronous working conditions, the tape wrapping head automatically tracks winding speed; the two stations run independently without mutual interference, lowering manual handling errors and improving overall throughput.

Key shared advantages across the integrated‑type models:

‑ Servo‑driven winding head and tape wrapping head, with electric forward‑backward travel and height adjustment stroke, convenient for crane loading heavy iron cores and semi‑finished coils

‑ Electric core clamping design with nylon support structure, preventing coil insulation damage during clamping

‑ Automatic wire‑guide on wire‑storage ring, supporting multi‑wire simultaneous winding and auto wire‑arranging

‑ Dual‑spool tape feeding structure for tape wrapping unit, no pre‑winding needed, more wrapping turns per tape roll and less raw‑material waste

Overview of Three Main Toroidal Winding Machine Models:

1. GWY‑6507 Dual‑Head Toroidal Winding & Tape Wrapping Integrated Machine

It is widely adopted for producing toroidal transformer coils, power inductors, and UPS inductors with medium‑large core dimensions.

2. GWY‑650 Current Transformer Toroidal Coil Winding Machine
The GWY‑650 current transformer toroidal coil winding machine focuses on current transformer toroidal coil mass production.

Equipped with an open full‑tooth large gear‑ring transmission structure, it runs with low noise and long service life.

High‑precision servo main‑shaft drive ensures winding turn accuracy up to 0.1 turns.
7‑inch touch‑screen HMI‑PLC control system supports stepless speed regulation from 0‑130 rpm.
This unit is ideal for CT coils, small‑to‑medium toroidal chokes, and converter inductors.

3. GWY‑700S Dual‑Function Winding Taping Machine for Extra‑Heavy Large‑Size Toroidal Cores
For extra‑large heavy‑duty toroidal cores, select our GWY‑700S dual‑function winding taping machine.

This heavy‑duty toroidal winding tape wrapping integrated machine caters to oversized, heavy toroidal core projects in high‑power magnetic component manufacturing.

Typical Application Scenarios for Toroidal Coil Winding and Taping Equipment
Our series of automatic toroidal winding machines serve multiple vertical markets for power‑magnetic components:
Toroidal current transformers for power‑grid measurement and protection
Toroidal transformers for power supply, medical equipment and industrial control
Toroidal inductors & toroidal choke coils for UPS, converters and EMI filtering
‑ Heavy‑duty large‑size power inductor and power magnetics components

The tape wrapping system supports various insulation tapes including Kapton, polyester, PEN, PVC and woven‑non‑woven composite tapes, meeting diverse insulation‑grade requirements for finished toroidal coils.

What Production Benefits Can You Get from an Integrated Toroidal Winding & Taping Machine:
1. Reduce intermediate handling: Combine winding and tape‑wrapping on one workstation, cut coil transfer steps and lower surface‑scratch reject rate.
2. Flexible multi‑mode production: Switch freely between synchronous winding‑taping, winding‑only, and taping‑only modes, adapt to mixed‑order production.
3. High‑load heavy‑core compatibility: Models cover from 150 kg up to 800 kg maximum core load, from medium‑large to extra‑large heavy toroidal cores.
4. Servo‑precision control: Servo motors for the winding head, wire arranger, and wrapping head guarantee stable tension, accurate winding turns, and consistent insulation overlap ratio.
5. User‑friendly operation: Touch‑screen PLC control, electric movement for heads, plus nylon anti‑damage clamping mechanism to lower operator skill threshold.

Support & After‑Sales for Toroidal Coil Winding Machine:
We provide complete customer support for all toroidal winding & tape wrapping machines.
Experienced service engineers deliver machine operation guidance and maintenance training via English user manuals, operation videos, and online remote guidance.
Customers get free technical consultation for toroidal coil production process optimization.
Every unit is packed in an export‑qualified wooden crate for safe sea‑shipping transportation.

How to Select the Right Toroidal Winding and Tape Wrapping Machine Model: When choosing your equipment,

focus on these key parameters:
‑ Toroidal core outer/inner diameter and core height
‑ Copper wire diameter range of your coils
‑ Maximum weight of your toroidal cores
‑ Whether you need simultaneous winding‑tape‑wrapping function or standalone‑mode function
‑ Working space limitation of your workshop

If you produce current transformer toroidal coils with medium‑size cores, GWY‑650 will be your cost‑effective option.
For medium‑large cores requiring winding‑taping integration, select GWY‑6507.
For extra‑large heavy‑duty toroidal cores up to 1300 mm outer diameter, the GWY‑700S dual‑function winding-taping machine is the proper choice.

As demand for high‑quality large‑size toroidal magnetic components keeps growing, the dual‑head toroidal winding & tape wrapping integrated machine series brings one‑stop automation solutions for coil winding and insulation taping.
GWY‑6507, GWY‑650, and GWY‑700S cover different core‑size ranges and production‑mode requirements, helping manufacturers raise output, stabilize coil quality, and cut production costs.

If you want to know more about technical parameters, quotations, or custom modifications of our toroidal coil winding machine and toroidal tape wrapping machine, feel free to send us your inquiry.

Sunshine

Sales Supervisor

GREWIN INDUSTRIAL GROUP CO., LTD

Mobile/WeChat/WhatsApp/Skype: +86 18322066726
E-Mail: sales4@coilwindingmachinechina.com
Web:www.coilwindingmachinechina.com